We are delighted to announce the successful visit of our esteemed Russian clients to our factory for a mold trial session. As a leading injection mold manufacturing and injection molding company, we were thrilled to host our valued clients and showcase our capabilities firsthand. During the visit, our Russian clients had the opportunity to witness the entire process of mold trial, from initial setup to final testing. They were impressed by the precision and efficiency of our manufacturing processes, as well as the dedication and professionalism of our team. The visit provided an excellent platform for our clients to gain insights into our advanced technologies and quality control measures. They were particularly impressed by our commitment to delivering high-quality products that meet their exact specifications. We are grateful for the opportunity to showcase our facilities and capabilities to our Russian clients and are committed to providing them with exceptional service and support. We believe that this visit has strengthened our relationship and paved the way for future collaborations. For more information about our injection mold, Aero Parts Mould, Auto Parts Mould, Unscrewing Mould manufacturing and injection molding services, please visit our website or contact us directly.

Crafting the enclosure required finesse in mold design to accommodate intricate features such as precise contours and dimensions. Our team's expertise ensured that every detail was meticulously replicated in the final product.   Selecting the ideal material for the enclosure was paramount to ensure durability, heat resistance, and electrical insulation properties. Drawing from our deep understanding of material science, we meticulously chose the perfect material that aligns with the stringent requirements of electrical applications.   Attaining a flawless surface finish on the enclosure demanded precision in mold surface treatments and polishing techniques. The smooth finish not only enhances the functionality but also elevates the visual appeal of the product.   Maintaining consistent quality across all enclosure products was our top priority. We implemented stringent quality control measures at every stage of the manufacturing process to guarantee that each product met our exacting standards. Despite the myriad of challenges, our unwavering dedication and expertise in injection mold manufacturing and injection molding enabled us to overcome obstacles and deliver a superior enclosure product. We are committed to pushing the boundaries of innovation and providing unmatched solutions that cater to the evolving needs of modern electrical applications.  

Machine problem analysis: In the preliminary communication with the customer, we conducted an in-depth discussion on the machine issues. Major issues include: 1. Machine compatibility: Whether the existing machine can support new mold sizes and specifications, and whether it needs to be upgraded or modified. 2. Machine stability: How stable and durable the machine is during long-term operation, whether there is daily maintenance and whether historical maintenance faults can be easily recorded. 3. Dedicated technical support. Productivity 4. Maintenance and maintenance: The machine's maintenance needs to be properly addressed. In response to the above-mentioned machine problems, we will further communicate with the production and technical efficiency team and the equipment supplier to ensure that the project meets the production requirements, whether the machine needs to be added to assist before starting the equipment mold or optimi

The gate in the injection mould, also called the feed gate, is a short and short flow path connecting the diverter and the cavity (except for direct gates). This is a critical part of the gating system. Its main functions are: ①After the mold cavity is filled, the melt will first solidify at the gate to prevent it from flowing back. ②Easy to remove the condensate of the pouring system at the gate. The cross-sectional area of the gate is approximately 0.03 to 0.09 of the cross-sectional area of the flow channel. The length of the gate is about 0.5mm to 2mm. The specific size of the gate is usually determined empirically. Take the lower limit and gradually correct it during the test. When the plastic melt passes through the gate, the shear rate increases and the internal friction of the melt intensifies, thereby increasing the temperature of the material flow, reducing the viscosity, improving the flow performance and facilitating filling. However, suppose the gate size is too small. In that case, pressure loss will increase, condensation will accelerate, shrinkage will be difficult, and even spraying will occur, affecting the quality of plastic mould parts. There are several types of gates in injection mouldings: (1) Direct gate Direct gate is also called center gate. The gate has a small resistance and fast feeding speed. It is commonly used in single-cavity moulds to form large, deep plastic injection mould parts. It is suitable for various plastics, especially plastics with high viscosity and poor fluidity, such as PC and PSF. When forming shallow, flat pl

As a leading player in injection mold manufacturing and injection molding services, we've navigated and conquered the unique hurdles posed by this intricate process. Challenges in Electrical Parts Mold Injection Molding: 1. Intricate Design Complexity: Crafting row socket housings requires molds capable of handling intricate designs, including precise grooves, slots, and dimensions. Our engineers' precision ensures that every detail is accurately reproduced in the final product. 2. Material Selection Expertise: Choosing the optimal material for row socket housings is critical for durability, heat resistance, and electrical insulation properties. Our expertise in material science enables us to select the ideal material that meets the stringent requirements of electrical applications. 3. Surface Finish Perfection: Achieving a flawless surface finish on row socket housings demands meticulous mold surface treatments and polishing techniques. A smooth finish enhances the functionality and visual appeal of the product. 4. Stringent Quality Control: Maintaining consistent quality across all row socket housing products is paramount. We implement rigorous quality control measures throughout the manufacturing pr

Date: March 29, 2024 Today, we are very honored to receive a group of distinguished guests from Japan. They have a strong interest in our company's mold making, injection molding and technology, and made a special trip to our factory for an on-site visit. Under the company's warm reception, the Japanese customer visited our mold making, injection molding in detail and gained an in-depth understanding of our manufacturing process. During this period, our professional team introduced the performance characteristics, application scenarios and future development trends of manufacturing molds to customers in detail. After listening to the introduction, the Japanese customers spoke highly of our molds and appreciated our professional capabilities in this field. During the visit, our staff also had in-depth exchanges with customers and discussed the possibility of cooperation between the two parties in the field of Auto Parts Mould, Medical Mould, Inserts Mould, Unscrewing Mould and Aero Parts Mould, Both parties expressed their willingness to further strengthen exchanges and cooperation and jointly promote the development of the industry. In addition, we invited customers to participat

Many factors affect injection mould cooling, such as the shape of the plastic part and the design of the parting surface, the type, temperature, and flow rate of the cooling medium, the geometric parameters and spatial arrangement of the cooling pipe, the mold material, the melt temperature, and the top requirements of the plastic part. Output temperature and mold temperature, thermal cycle interaction between plastic parts and mold, etc.   1. Low mold temperature can reduce the molding shrinkage of plastic parts.   2. Uniform mold temperature, short cooling time, and fast injection speed can reduce the warpage deformation of plastic parts.   3. For crystalline polymers, increasing the mold temperature can stabilize the size of the plastic part and avoid post-crystallization, but it will lead to defects such as a prolonged molding cycle and brittle plastic parts.   4. As the crystallinity of the crystalline polymer increases, the stress cracking resistance of the plastic decreases, so it is beneficial to lower the mold temperature. However, for high-viscosity amorphous polymers, since their cracking resistance is directly related to the internal stress of the plastic part, it is beneficial to increase the mold temperature and filling speed and reduce the replenishing time.   5. Increasing the mold temperature can improve the surface quality of plastic parts. Determination of mold temperature During the iplastic injection mould process, the mold temperature directly affects the filling of the plastic, the shaping of the plastic mould parts, the molding cycle and the quality of the plastic parts.   6. The mold temperature depends on the crystallinity of the plastic, the size and structure of the plastic part, performance requirements and other process conditions such as melt temperature, injection speed,

We're excited to announce the successful completion of our latest project: a telephone housing molded with precision using Electrical Parts Mould injection molding. As a leading player in injection mold manufacturing and injection molding services, we've tackled and triumphed over the unique hurdles posed by this process. Challenges in Electrical Parts Mold Injection Molding: 1. Complex Design Requirements: Crafting telephone housings demands molds capable of handling intricate designs, including slots, ports, and precise dimensions. Precision engineering is key to ensuring every detail is faithfully reproduced in the final product. 2. Material Selection Expertise: Choosing the right material for telephone housings is crucial for durability, heat resistance, and electrical insulation properties. Expertise in material science helps us strike the perfect balance between performance and cost-effectiveness. 3. Surface Finish Mastery: Achieving a flawless surface finish on telephone housings requires meticulous mold surface treatments and polishing techniques. A smooth finish enhances the aesthetic appeal and tactile experience of the product. 4. Consistent Quality Control: Maintaining consistent quality ac

Problem points in the mold workshop morning meeting may include: 1. Feedback on mold production progress and completion: Employees can report the current mold production progress and how long it will take to complete. Also discuss whether there are any difficulties or challenges and whether additional resources or support are needed. 2. Discussion of problem points and improvement plans: Employees can raise problems they encounter during the mold making process, and everyone can discuss possible solutions. Can brainstorm the best solutions to improve the production process. 3. Equipment status and maintenance: Employees can check and report the status of the mold equipment. If any faults or repairs are found, they can report them in time and arrange maintenance or repairs. 4. Safety matters and operating specifications: There are many dangerous operations involved in the mold making process, so safety is a very important issue. During the morning meeting, employees can be reminded to pay attention to safety, comply with operating regulations, and ensure the safety of the work

1. Material selection issues In the mold trial process of plastic products, material selection is a very critical link. Unsuitable materials may lead to problems such as insufficient product strength, poor wear resistance, and easy aging. Therefore, when selecting materials, the use environment and performance requirements of the product should be fully considered, materials that meet the standards should be selected, and necessary testing and verification should be conducted. 2. Design matching Design matching refers to the degree of fit between mold design and product design. If the mold design is unreasonable, it may lead to problems such as poor product molding and dimensional deviation. Therefore, during the mold design process, the structural characteristics and usage requirements of the product should be fully considered to ensure the rationality and feasibility of the mold design.

We're excited to unveil our latest triumph in injection molding-a sleek and stylish lamp shade crafted using houseware mold injection molding. As leaders in injection mold manufacturing and injection molding services, we've tackled and triumphed over the unique challenges posed by this process. **Challenges in Houseware Mold Injection Molding:** 1. **Intricate Design Precision:** Crafting lamp shades requires molds capable of handling intricate designs, from the delicate curves to the fine details. Precision engineering and meticulous attention to detail are essential to ensure every aspect of the design is faithfully reproduced. 2. **Material Selection Expertise:** Choosing the right material for lamp shades involves finding a balance between aesthetics, durability, and light diffusion properties. Navigating this balance requires expertise in material science to ensure the final product meets both functional and aesthetic requirements. 3. **Surface Finish Finesse:** Achieving the perfect surface finish on lamp shades demands careful mold surface treatments and polishing techniques. Ensuring a flawless finish enhances the aesthetic appeal of the product and elevates its overall quality. 4. **Consistent

1, The cavity and core are three-dimensional.   The external and internal shapes of plastic parts are directly formed by the cavity and core. The processing of these complex three-dimensional profiles is relatively difficult, especially the processing of the blind hole inner molding surface of the cavity. If traditional processing methods are used, not only It requires workers to have high technical level, many auxiliary tools, fixtures, and tools, and the processing cycle is long.   2, High accuracy and surface quality requirements are required, as well as long service life.   At present, the dimensional accuracy requirements of general plastic parts are IT6-7 and the surface roughness Ra0.2-0.1μm. The corresponding dimensional accuracy requirements of injection moulding parts are IT5-6 and the surface roughness Ra0.1μm or less.   The roughness of the recording surface of the laser disk must reach the level of mirror processing of 0.02-0.01 μm, which requires the surface roughness of the mold to be less than 0.01 μm. Long-life plastic injection mould is necessary to improve efficiency and reduce costs. At present, the service life of injection mould is generally required to be more than 1 million times.   Precision plastic injection mould need to use a mold base with high stiffness, increase the thickness of the template, and add support columns or tapered positioning elements to prevent the mold from deforming under pressure. Sometimes the internal pressure can reach 100MPa.   The ej

We are thrilled to announce the successful completion of a revolutionary product-a kettle-manufactured using houseware mold injection molding. As pioneers in injection mold manufacturing and injection molding services, we have navigated and overcome numerous challenges inherent to this innovative process. Challenges in Houseware Mold Injection Molding: Complex Mold Design: Houseware molds for kettles demand intricate design considerations to accommodate the kettle's unique shape, handles, spout, and lid. Designing molds with intricate details and precise features requires advanced engineering expertise and precision. Material Selection and Compatibility: Selecting the appropriate material for houseware mold injection molding is crucial to ensure the kettle's durability, heat resistance, and safety for food contact. Balancing these factors while optimizing cost and manufacturability poses a significant challenge. Temperature and Pressure Management: Maintaining optimal temperature and pressure conditions during injection molding is critical to prevent defects such as warping, sink marks, or flow lines in the finished kettle. Fine-tuning injection parameters and optimizing cooling systems are essential to achieve uniform part quality. Surface Finish and Aesthetics: Achieving the desired surface finish and aesthetics for the kettle's exterior requires meticulous attention to mold surface treatments, polishing, and texture application. Ensuring consistent surface quality across all parts demands careful mold maintenance and monitoring.

First of all, we need to understand that die-casting injection moulding steel is a special type of mold steel used to manufacture die-casting molds. Die casting is a commonly used process for manufacturing parts and products of various complex shapes. Die-casting mold steel needs to have high strength, high hardness, high toughness, and high wear resistance to ensure that the plastic injection mould is not easily deformed and damaged under complex working conditions such as high temperature, high pressure, and high speed. There are many common die-casting injection mould steels, mainly including the following: 1. H13 steel: H13 steel is a commonly used die-casting mold steel. It has the characteristics of high strength, high hardness, high toughness, and high wear resistance. It can withstand complex working conditions such as high temperature, high pressure, and high speed, and is suitable for large and complex die-casting molds. 2.NAK80 steel: NAK80 steel is a high-performance die-casting mold steel with high hardness and wear resistance. It can withstand complex working conditions such as high temperature, high pressure, and high speed, and is suitable for die-casting molds with higher requirements. 3. P20 steel P20 steel is a widely used die-casting mold steel with good processing performance and corrosion resistance, and is suitable for small and medium-sized die-casting molds. 4. TS23 steel TS23 steel

We are pleased to announce the successful production of a groundbreaking product manufactured using inside unscrewing mold injection molding. As a prominent player in injection mold manufacturing and injection molding services, we have encountered and conquered various challenges inherent to this innovative process. Challenges in Inside Unscrewing Mold Injection Molding: Complex Mold Design: Inside unscrewing molds require intricate design considerations to facilitate the unscrewing action and ensure uniform filling of the mold cavity. Designing molds with intricate internal threads and mechanisms demands advanced engineering expertise and precision. Precise Mechanism Coordination: Coordinating the unscrewing mechanism with the injection molding process demands precise synchronization to ensure smooth operation and avoid issues such as part distortion or ejection difficulties. Achieving seamless coordination between the mold's internal mechanisms and the injection molding machine requires meticulous attention to detail. Material Flow Control: Inside unscrewing molds present challenges in controlling material flow during the injection molding process, particularly in areas with complex geometries or undercuts. Ensuring consistent material distribution and avoiding air traps or flow interruptions requires careful mold design and optimization of injection parameters. Tooling and Maintenance: Inside unscrewing molds require specialized tooling to facilitate the unscrewin

1. Product design requirements Determine the design requirements for small appliance enclosures, including size, shape, structure, etc. These design requirements will directly affect the manufacturing and use of injection mould. 2. Material selection According to the material requirements of the small home appliances mould casing, select the appropriate mold material. Common mold materials include steel, aluminum alloy, etc. Different materials have different characteristics and wear resistance, so they need to be selected according to specific conditions. 3. Manufacturing process Consider the manufacturing process requirements for small household appliance casings, such as injection moulding, die-casting, etc. Different manufacturing processes require different types of molds, so full communication with the mold manufacturer is required to ensure that the mold can meet the manufacturing requirements of the product. 4. Mold quality It is very important to choose a high-quality mold, because the quality of the mold will directly affect the molding quality and production efficiency of the product. To understand the reputation and technical strength of the mold manufacturer, you can refer to its past cases and customer reviews to ensure you choose a reliable supplier. 5. Considerations for long-term cooperation If you plan to use this mold for long-term production, it is recommended to choose a mold manufacturer with stable supply capabilities and after-sales service. This ensures timely support when mold maintenance, repair or replacement is required. 6. Cost control There is a trade-off between product quality and cost. Try to choose a cost-effective mold, taking into account factors such as mold price, lifespan, and maintenance costs. Choosing small appliance casing processin

The service life of the injection moulding refers to the total number of products that the mold can process while ensuring the quality of the product parts being processed. It includes the life after multiple grindings of the working surface and the replacement of wearing parts. Let`s take a look at what factors will affect the life of plastic injection moulds. 1. Mold Structure Reasonable mould structure can help improve the load-bearing capacity of the mould and reduce the thermal and mechanical load on the mould. A reliable mould guide mechanism can avoid mutual gnawing between the punch and the concave mould; the cold piers and cold extrusion moulds that bear high-intensity loads can prevent stress concentration by changing the cross-sectional size. 2. Mold Material The life of the mould is closely related to its material. The greater the production quantity, the greater the load during working time, and the higher the material requirements. For this, high performance materials mould with strong load-bearing capacity and long service life should be selected. 3. Mold Processing Quality Defects caused during the processing and heat treatment of mould parts will affect the life of the mould. For example: residual tool marks on the surface of the mold, microcracks caused by EDM, carburizing powder and decarburization on the surface during heat treatment, etc., all have an impact on the load-bearing capacity and life of the mold. 4. Mold Working Status

We are delighted to announce the successful production of a groundbreaking product manufactured from injection molding of auto structural components. As a leading player in injection mold manufacturing and injection molding, we have encountered and surmounted unique challenges in this innovative process. Challenges in Injection Molding of Auto Structural Components: 1. Material Selection Complexity: Auto structural components demand materials with exceptional strength, durability, and heat resistance. Selecting the appropriate material that meets these stringent requirements while optimizing cost and manufacturability poses a significant challenge. 2. Precision Engineering: Auto structural components require precise engineering to ensure dimensional accuracy and structural integrity. Achieving tight tolerances and intricate geometries in injection molding processes demands advanced tooling and meticulous attention to detail. 3. Optimization of Injection Parameters: Fine-tuning injection parameters such as temperature, pressure, injection speed, and cooling time is critical to prevent defects like warping, sink marks, or flow lines in the finished parts. Balancing these parameters to achieve optimal results presents a complex optimization challenge.

We are thrilled to announce the successful production of a cutting-edge product manufactured using robot mold injection molding. As a leading provider in injection mold manufacturing and injection molding services, we have encountered and conquered numerous challenges in this groundbreaking process. Challenges in Robot Mold Injection Molding: 1. Complexity in Mold Design: Designing molds for robot mold injection molding involves intricate considerations, including accommodating the robotic arm's movement, ensuring precise alignment of mold components, and optimizing gate placement for uniform filling of the mold cavity. 2. High Precision Requirements: Robot mold injection molding demands exceptional precision to ensure accurate replication of intricate features and geometries in the final product. Achieving tight tolerances and fine details requires meticulous attention to mold design and process control. 3. Optimization of Robot Movements: Coordinating the movements of the robotic arm with the injection molding process requires precise synchronization. Ensuring smooth and efficient operation of the robot while avoiding collisions with mold components or interference with the molding process poses a significant challenge.

**Advantages of IXEF Material Injection Molding:** 1. **Unmatched Strength:** The IXEF material offers exceptional mechanical strength, ensuring the product's durability and resilience even in the most demanding applications. 2. **Chemical Resilience:** Resistant to various chemicals, oils, and solvents, products molded from IXEF material maintain their integrity in harsh environments. 3. **Stability in Dimension:** With outstanding dimensional stability, components retain their precise shape and size over time, ensuring consistent performance. 4. **Precision Engineering:** IXEF material allows for the creation of intricate designs and fine details with remarkable precision, enabling the production of complex parts with tight tolerances. 5. **Temperature Resistance:** Capable of withstanding high temperatures, IXEF material ensures that the product maintains its performance even in elevated temperature conditions. 6. **Lightweight yet Strong:** Despite its impressive strength, IXEF material is lightweight, enhancing the overall efficiency and usability of the component. **Challenges in IXEF Material Injection Molding:** 1. **High Processing Temperatures:** IXEF material requires elevated processing temperatures during injection molding, necessitating specialized equipment and expertise.

Unscrewing injection moulds are an important part of mould design and are used to manufacture unscrewing parts. Let us learn about the basic knowledge and design principles of injection mold unscrewing. Threaded products are usually divided into Inside Unscrewing Moulds and Outside Unscrewing Molds: Inside Unscrewing Mould: usually used for products with low precision requirements, using Huff molding. Outside Unscrewing Mold: outside unscrewing is divided into two types: non-rotating demoulding and rotating demoulding. Non-rotational demoulding Forced demoulding: Suitable for products with simple mold structure and low precision requirements. Dethreading through the elasticity of the plastic, usually used for tough plastics (e.g. polyethylene, polypropylene). Manual demoulding: Demolding the threaded core together with the product requires multiple threaded cores, which is labor intensive and has low production efficiency. Demolding of spliced unscrewing cores: suitable for products with intermittent internal threads, but it is

We are pleased to announce the successful development of a cutting-edge product crafted from PEI (Polyetherimide) material through our expertise in injection mold manufacturing and injection molding. While PEI offers exceptional properties, its injection molding process presents unique challenges that demand specialized skills and attention to detail. Challenges in PEI Material Injection Molding: 1. High Processing Temperatures: Injection molding of PEI material requires operating at elevated temperatures, often surpassing 350°C (662°F). This necessitates advanced machinery capable of withstanding extreme heat and skilled operators proficient in managing such rigorous conditions. 2. Mold Design Complexity: PEI's high processing temperatures impose stringent requirements on mold design. Mold materials must exhibit exceptional heat resistance to withstand prolonged exposure to extreme temperatures without deformation or degradation. 3. Tool Wear Management: The abrasive nature of PEI material can accelerate tool wear, leading to increased maintenance and replacement of injection molds. This requires vigilant monitoring and proactive maintenance to uphold consistent quality and performance of molded parts. 4. Optimization of Injection Parameters: Achieving optimal injection molding parameters for PEI material is challenging. Fine-tuning parameters such as injection speed, temperature, pressure, and cooling time is crucial to prevent defects like warping, sink marks, or flow lines in the finished parts.

On February 27, 2024, Dongguan Hongke Plastic Precision Mould Co.,Limited. obtained the ISO9001 quality management system certification, and the company's standardized, standardized and scientific quality management level has reached a new level. In the process of applying for ISO9001:2015 quality management system certification, in strict accordance with the requirements, fully carry out the system operation and promotion work. Through organizing all staff quality standards and quality awareness training and learning, internal audit, determination of audit tasks and other forms, standardize the implementation process, all departments to efficiently complete the work, implement personnel management, work inspection and supervision and work process standards and other measures, to ensure that all work has rules to follow and evidence to lay a solid foundation for the sustainable and orderly development of the company. We are precision mould making and Injection Moulding manufacturer. We make Auto Functional parts,Auto Interior parts and Auto Structural component. We have strong design engineer team which can satisfy our customer all needs. If you need any help about your new project, please send us your requirements. We hope that we will have opportunities to cooperate in the coming days. We

With the acceleration of the company's international development, the systematicness and perfection of the company's environmental management are undergoing severe tests. In order to improve the competitiveness of the international market and the level of environmental management, Seiko began to plan in July 2023, and the General Manager Office led the consultation and certification of ISO14001 environmental management system. On February 27, 2024, Hongke Mold successfully passed the ISO14001 environmental management system certification. In the process of consultation and certification, Hongke Mold pays attention to the standard and sustainability of daily environmental management, and with the active cooperation of various departments, the certification process provides the certification personnel with the company's environmental information (environmental assessment, hazardous waste treatment agreement, management plan, pollutant discharge permit, etc.) and the highlights and norms of the site, and all of the hazardous waste meet national standards. The signing of fixed contracts such as greening, garbage removal, solid waste disposal, and environmental factor testing effectively ensures the normal development of the company's environmental business. This certification has a milestone significance for the environmental work of Hongke mold, and the company's environmental focus in the later stage will be committed to the cont